Manufacturing ERP, aapke shop floor ke hisaab se
Production planning, BOM, job card, stores, quality aur costing ek system me — taki per unit asli cost job chalte waqt pata chale, mahine baad nahi.
Agar aapki factory me aisa hota hai
- Production plan ek Excel me, stores ka register alag, aur dispatch WhatsApp par
- Ek finished unit par asli kitna laga — ye accountant ke month closing tak koi nahi bata paata
- Raw material khatam hone ka pata shop floor par chalta hai, plan me nahi
- Rejection aur rework kagaz par likha jaata hai, isliye wahi defect har quarter dohraata hai
- Bahar bheja gaya job work diary me chalta hai aur yaadaash se milaya jaata hai
Manufacturing ERP — kya-kya milega
Production planning
Work order, machine aur shift-wise scheduling, live plan-versus-actual.
BOM aur routing
Multi-level bill of materials, operation routing, scrap aur yield.
Job card
Operator ke liye tablet ya mobile par job card, live progress ke saath.
Stores aur inventory
Raw material, WIP aur finished goods — batch aur lot traceability ke saath.
Quality control
Inline aur final inspection, rejection reason, aur defect trend report.
Costing
Har job par material, labour aur overhead — job khula rehte hi dikhta hai.
Purchase aur vendor
Indent se PO se GRN, vendor rate history aur pending order tracking.
Job work
Bahar bheja material, expected return, ageing aur reconciliation.
Kya badlega
- 1
Discovery
1–2Un logo ke saath baithte hai jo asli kaam karte hai — sirf management ke saath nahi. Asli requirement wahin milti hai jise wo saalon se chupchaap jhel rahe hai.
- 2
Blueprint aur estimate
1–2Scope, module list, integration, timeline aur fix cost. Ye document aap kisi doosre vendor ko bhi dikha sakte hai — wahi to matlab hai iska.
- 3
Design
2–3Development se pehle chalne wali screen. Is stage par screen badalne me ek ghanta lagta hai; banne ke baad ek hafta.
- 4
Development
4–16Do-do hafte ke sprint, har sprint ke end me chalta hua demo. Progress lagatar dikhta hai, aakhir me surprise nahi milta.
- 5
Testing aur UAT
2–3Go-live se pehle aapki team asli data par chalati hai. Har issue likhit me log hota hai aur band hota hai.
Manufacturing ERP — in shehron me
Aksar puchhe jaane wale sawaal
Hum Tally use karte hai. Kya wo hataana padega?
Nahi. Tally accounting ke liye rahega. ERP production, stores aur costing sambhalega aur Tally ko zaroori entry bhej dega. Zyadatar factory dono rakhti hai, aur aam taur par yahi sahi jawab hai.
Hamare operator computer par tez nahi hai.
Job card ki screen tablet ke liye bani hai — bade button, aur type karne ka kaam lagbhag zero (aam taur par ek scan aur quantity). Training shop floor par aapke apne work order se hoti hai, aur pehle mahine hum roz available rehte hai.
Kya ye weighing scale ya machine se jud sakta hai?
Haan, jahan equipment support karta ho. Weighbridge, weighing scale aur barcode scanner aasan hai. PLC aur machine data integration ho sakta hai, uska scope discovery me alag se tay hota hai.
Live hone me kitna waqt lagta hai?
Ek plant ka system aam taur par teen se paanch mahine. Zyada waqt item master aur BOM saaf karne me jaata hai — raftaar wahi data ka kaam tay karta hai, development nahi.
Software se nahi, problem se shuru kariye
45 minute ki call. Dekhte hai manual kaam sach me kahan hai, aur batate hai ki kuch banana zaroori bhi hai ya nahi. Koi kharcha nahi, koi obligation nahi.
Agar aapke liye custom software galat jawab hai, to usi call par saaf bata denge.